At TEPRO / T-MAX, we delivered a large-scale automation project that completely modernised the raw-material storage and central feeding processes of a leading, high-capacity production facility. With a system of 11+4 aluminium silos, more than 120 loaders and central distribution tables, we eliminated manual handling on the shop floor and moved the plant into the era of full automation.
By bringing our engineering strength, R&D capability and 30 years of sector experience to the field, we built the smart factory of the future today.
Requirement Analysis for Large-Scale Production
At the outset, feeding the customer's very large, high-capacity machine park without interruption stood out as a critical problem. Our core criterion was clear: different raw materials stored in the silos had to be transferred from a single automated centre to the entire machine park simultaneously, continuously and without error.
For an operation of this scale — impossible to manage manually — we adopted a facility-specific, high-engineering approach instead of standard solutions.
A Tailor-Made Solution by TEPRO / T-MAX Engineering
Considering the sheer size of the requirement, we designed and successfully commissioned a system architecture that delivers maximum efficiency for the plant. The solution comprises these powerful components:
- 11 + 4 aluminium silos: Safe, contamination-free, high-volume storage of different raw materials.
- More than 120 loaders: Guaranteed, uninterrupted material flow to every point of the machine park.
- Central distribution tables and silo filling systems: Flexible, safe routing of material traffic from a single centre.
Dried raw material stored in the silos is transferred automatically and in sync to every production line through the central distribution tables, so each line is fed continuously and with the correct recipe.
The central distribution tables manage which material goes to which line from a single point, error-free, while precise dosing units automatically set the ratios of base material and additives according to the recipe.
Stainless conveying lines running from the silos to the machine park transport material in a clean, closed circuit, eliminating dust and raw-material loss.
Challenges Overcome with 30 Years of Experience and R&D
Commissioning a central automation system of this scale with zero errors and running all lines in sync demands a strong R&D foundation. At TEPRO / T-MAX, we overcame the biggest technical challenge of this project thanks to 30 years of sector know-how and experience.
Throughout the process we worked in full synergy with our customer; regular coordination meetings clarified tasks and responsibilities, and we delivered the project on the planned schedule with flawless quality.
Concrete Improvements Delivered After the Project
After successful completion, the customer achieved clear, measurable gains across its production lines and operational costs:
- Fully automatic loading: A human-independent infrastructure with no need for manual raw-material handling inside the plant.
- Logistics and space optimisation: Forklift and pallet-truck use in the production area ended, reducing internal traffic and accident risk.
- Maximum quality, near-zero scrap: Uncontrolled material loss and area contamination were prevented, cleaning-related costs were removed, and production quality reached its peak.
- Workforce and occupational safety: Costs tied to the need for multiple operators ended, while accident risks from manual handling were minimised.
- Data security: The previous problem of unsafe recipe data was completely eliminated through central automation integration.
A Signature for the Future
The customer openly expressed satisfaction with the quality of our engineering, installation, delivery and — in particular — after-sales services. Completing a project of this size once again reinforced the perception that a central-system investment is one to consult TEPRO / T-MAX about.
With our balance of quality, speed, trust and price-performance, we continue to write new success stories in industrial automation. Contact our engineering team for a similar central raw-material and silo automation project.
